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Juicy roast beef sandwich layered with tender sliced beef, caramelized onions, and pickles on a toasted Kaiser roll.

Roast Beef Sandwich

Rebecca Blumer
Tender, thinly sliced roast beef is layered with sweet pan-dripping onions, tangy horseradish mayonnaise, and crisp dill pickles on toasted Kaiser rolls for a hearty, savory sandwich.
Prep Time 5 minutes
Cook Time 1 hour
Rest Time 20 minutes
Total Time 1 hour 25 minutes
Course Dinner, Lunch, Main Course
Cuisine American
Servings 6 sandwiches
Calories 515 kcal

Equipment

  • Cast iron pan
  • Cutting board
  • Meat Thermometer
  • Tongs
  • Wooden Spoon

Ingredients
 

  • 3 lbs Boneless Beef Roast (top round or top sirloin)
  • 1 tsp Onion Powder
  • 1 tsp Dried Thyme
  • 1 tbsp Avocado or Grapeseed Oil
  • 1/4 cup Mayonnaise
  • 1 tsp Prepared Horseradish
  • 2 Medium Yellow or Red Onions
  • 6 Large Kaiser Sandwich Rolls
  • 8 Long Dill Pickle Slices
  • Kosher Salt
  • Fresh Cracked Black Pepper

Instructions
 

  • Take the beef roast from the refrigerator 1 hour before cooking so it can lose its chill. A roast that is closer to room temperature cooks more evenly from the outer edge toward the center.
  • Pat the roast dry, rub it with the oil, then season it with 3 teaspoons of salt, 1 teaspoon dried thyme, 1 teaspoon onion powder, and 1/2 teaspoon fresh cracked pepper. The surface should look evenly coated, with no wet patches that would prevent browning.
  • Leave the seasoned roast at room temperature for 1 hour while you heat the oven to 325 °F. The thyme and onion powder will cling to the oil and form a fragrant crust as the roast cooks.
  • Place the beef fat side up in a cast-iron pan and roast for about 1 hour, until the thickest center reaches 135 °F for medium-rare. The exterior should be browned and the roast should feel gently springy when pressed.
  • Lift the roast from the skillet with tongs and rest it on a cutting board for at least 20 minutes before slicing. Resting allows the juices to settle back into the meat instead of spilling out during carving.
  • Keep the skillet as it is and warm it over medium heat after the roast comes out. The browned bits in the pan hold concentrated beef flavor for the onions.
  • Add the sliced onions and a large pinch of salt, then cook for 15 to 20 minutes, stirring from time to time. Halfway through, add a splash of water and scrape the dark fond from the pan with a wooden spoon as it sizzles.
  • Remove the onions from the heat once they are soft, deeply browned, and glossy with the skillet drippings. They should smell sweet and savory, with no raw onion bite left behind.
  • Whisk the mayonnaise and prepared horseradish together in a small bowl while the beef rests. The mixture should become smooth and creamy, with a sharp, clean horseradish aroma.
  • Spread horseradish mayonnaise over the roll bottoms, add the warm onions, then drape sliced roast beef over them and finish with dill pickle slices. Keep the pickles above the beef so their moisture does not soak directly into the bread.
  • Add the roll tops, cut the sandwiches in half, and serve them right away. The bread should stay structured while the beef remains juicy and the pickles stay crisp.

Notes

Carving tip: For ultra-thin, deli-style slices, let the roasted beef chill completely in the refrigerator until firm, then shave it thinly across the grain using a long sharp knife.
Preventing soggy rolls: Lightly toast the cut surfaces of the rolls and spread mayonnaise directly on the bread to form a barrier against juices from the beef and skillet onions.
Storage: Store cooked beef, rolls, sauteed onions, and spreads in separate airtight containers in the refrigerator for 3 to 4 days, placing parchment paper between beef slices so they separate easily.
Reheating: Warm sliced beef gently in a covered skillet over low heat with a small spoonful of broth just until heated through, avoiding high microwave heat to prevent tough meat.
Nutrition information is an estimate based on common ingredients and serving sizes. Values may vary depending on brands, portions, and substitutions.
Keyword horseradish sauce, kaiser rolls, roast beef sandwich, top round roast